X23.005
Y37.883
Z12.645
FILEAVR-HMP-001
SECTION01 / HERO
REV03 · 05·14·25
Structural-scale metal manufacturing · Detroit, MI

complex metal parts.
built
differently.

Averra manufactures structural-scale metal parts using robotic welding, wire arc additive manufacturing, and a software-driven production system built for high-mix, complex work. From quote to finished part, we make the process visible, repeatable, and easier to scale.

01
01/Factory as a Service·What we do

Factory as a service.

Averra operates the factory so you can focus on the part. We combine flexible robotic production, structural-scale metal manufacturing, inspection, and software into one coordinated production system.

Structural-scale metal manufacturing.

CAP.01 · WAAM

Wire Arc Additive Manufacturing

Structural-scale metal deposition for complex components.

CAP.02 · WELD

Robotic Welding

Flexible robotic welding for demanding geometries and high-mix production.

CAP.03 · FINISH

Grinding & Finishing

Integrated finishing workflows that keep production connected.

CAP.04 · QA

Inspection & Metrology

In-process and final measurement connected to production.

02
02/The Problem·Why complex parts are hard

Complex parts create complex production.

A difficult part isn't difficult because one machine can't make it. It's difficult because making it requires engineering, programming, material coordination, setup, welding or deposition, inspection, finishing, rework, and constant decisions across the production process.

Averra connects those steps into one coordinated production system.

THESIS
02.01

Fewer handoffs. Better visibility. A factory that adapts as the work changes.

VERIFIED
BY AVERRA
WHAT TRADITIONAL PRODUCTION ASSUMES →
Stable designs
Long runs
Rare revisions
Quote queues
Black-box reporting
03
03/How It Works·Three mechanisms

Built to keep your part moving.

Complex parts stall in the gaps between steps — waiting on feasibility, retooling for a revision, finding a problem at final inspection. Averra is built to close those gaps, so your part keeps moving from drawing to delivery.

03.01

Feasibility in hours, not weeks.

Send a drawing, model, or spec. Averra evaluates it against real production capability — process, equipment, material, and current load — so you get a clear answer on whether and how the part can be made, instead of waiting in a quote queue.

03.02

Design changes shouldn't stop production.

Programs change. When a revision comes in, Averra updates programming, work instructions, and process parameters across the production system instead of starting over. Flexible robotic cells absorb the change, so your part keeps moving.

03.03

Quality is part of the process.

Process verification, in-process metrology, and inspection run alongside production — not only at the end. Deviations surface while they're still correctable, and every part carries a digital record of its material, process, and inspection data.

04/Averra OS·The software behind the factory

The factory operates as one.

Averra combines flexible robotic cells with software that coordinates the production process across the factory. The result isn’t a collection of automated machines. It’s a factory that operates as one system.

The software behind the factory. Averra OS connects production data across the factory — from machine telemetry and material tracking to production status and inspection. Know where your part is. Know what has happened. Know what’s next.

Averra Structural Scale Printing
Custom Print in process
04 / 01
Averra Executive Review
Team Design Review
04 / 02
Averra print
AVERRA PRINT
04 / 03
05
05/High-Mix Manufacturing·Built for change

Built for parts that change.

Traditional automation works best when the same part runs again and again. Averra is built for environments where the part changes.

Flexible robotic cells and connected production software let Averra move between complex jobs while preserving the process knowledge and production discipline needed to make each one repeatable.

Your next part doesn’t have to look like your last one.

06
06/Quality·Production confidence

Built for demanding production.

Complex parts demand more than a final inspection. Averra builds verification into the production process itself, so quality is measured while the part is being made — not discovered after.

Every step is recorded against the part, giving you a clearer view of where work stands and what’s next.

STATEMENT
05.07

Quality isn’t checked at the end. It’s built into the process.

DET-MI
FLOOR LIVE
01 / Process Verification
Monitor and verify production processes as the part is made.
02 / In-Process Metrology
Capture dimensional information during production, not only at final inspection.
03 / Digital Traceability
Connect material, process, inspection, and production records to the part.
04 / Production Visibility
A clearer view of where your work stands and what’s next.
07
07/What We Make·Applications

What we make.

STRUCTURAL · REPLACEMENTDEFENSE

Defense

Complex structural and replacement components for defense programs. Averra combines wire arc additive manufacturing, robotic welding, finishing, and inspection to produce large metal parts domestically — with a digital record connecting material, process, and inspection data to every part.

PROCESS
WAAM· weld · finish
RECORD
Digitaltraceability
SHIPBUILDING · MARINEMARITIME

Maritime

Metal components for demanding maritime and shipbuilding applications. Structural-scale deposition and robotic welding give programs another path to large, complex parts — produced in Detroit and verified in process.

SCALE
Structuralmetal parts
PROCESS
WAAM· robotic weld
HIGH-MIX · COMPLEXINDUSTRIAL

Industrial

Complex, high-mix components where traditional manufacturing creates excessive engineering or coordination overhead. Bring a drawing — Averra helps determine the right process, and flexible robotic cells move from one job to the next without starting over.

PRODUCTION
High-mix· complex
REVISIONS
Designabsorbed
AVERRAROOM / B4
DOCHRD-2261-04
P/N
HX-417-A
MATL
TI 6AL-4V
QTY
120/200
DATE
05·27·26
JOB / WORK ORDERHRD · LIVE
07
RTE T20·105
INSPECTIONP14 T08 042
PASS
DATE 05·24·26
CRITICAL ALERT
Out of tolerance
DEVIATION +0.0023 mm
FIG. 07 · SAMPLE PRODUCTION RECORDSMANIFEST · WORK ORDER · INSPECTION · ALERT
08/The Factory·Detroit, MI

The factory is the product.

Flexible robotic cells, connected production data, and integrated manufacturing processes — operated as one factory.

The Averra factory floor in Detroit
AVERRA FACTORY · DET-MI
09
09/Our Team·Who you work with

Built by people who’ve built complex physical systems before.

Averra’s founders have engineered vehicles, deployed robotic automation, and scaled operations at companies like GM, 23andMe, Robotire, and May Mobility. They’re the people behind every part — and the people you work with directly.

Alisyn Malek
01
DET-MI · A4
Alisyn Malek
COFOUNDER, CEO

Automotive engineer turned founder. GM, May Mobility, and now Averra — building the factory she always needed but could never find.

Eli Fry
03
DET-MI · C2
Eli Fry
COFOUNDER, COO

Operations executive who scaled operations at Ford, Boston Scientific, and 23andMe. Builds the operational infrastructure and data visibility that keep complex production on track.

Victor Darolfi
03
DET-MI · D3
Victor Darolfi
COFOUNDER, CTO

Robotics engineer who has deployed process automation for Tier 1 suppliers and early-stage startups. YC founder and CEO of Robotire. Builds the flexible robotic cells at the core of Averra's factory.

10
10/Submit a Part·Start a conversation

Have a part to make?

Tell us what you’re trying to manufacture. We’ll help determine whether Averra is the right fit. Prefer to talk first? Email hi@averra.build to reach our manufacturing team.

DIRECT
hi@averra.build
FACILITY
Detroit, MI · DET-MI
BY APPOINTMENT
PART SUBMISSION · F-10RECEIVING
I’M WORKING ON

HAVE CAD, DRAWINGS, OR SPECS? WE’LL REQUEST FILES SECURELY AFTER FIRST REVIEW.

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